Hi, I'm Paul Comfort and this is Transit Unplugged.
Speaker:You know, I remember way back when I first started my career in Queen
Speaker:Anne's County as the county's first transportation coordinator in my
Speaker:early 20s, right out of college.
Speaker:I was so excited to buy my first bus for the agency and I
Speaker:remember it was And El Dorado.
Speaker:7.
Speaker:3 liter diesel.
Speaker:I loved that bus.
Speaker:I used to drive it.
Speaker:I actually got my CDL, my commercial driver's license, driving that bus.
Speaker:Because that's always been part of kind of my history.
Speaker:One of these historical career.
Speaker:Over 30 years ago, getting that bus.
Speaker:I remember the Secretary of Transportation coming over and delivering the keys.
Speaker:to me.
Speaker:I put a picture of it recently up on LinkedIn about that.
Speaker:But now, over 30 years later, unfortunately, We've had some issues
Speaker:in the bus manufacturing business.
Speaker:The REV Group, which was the owner of El Dorado, in January of this year
Speaker:announced that it would close its ENC facility by the end of this year and exit
Speaker:the transit bus manufacturing business, and that was in the wake of Proterra.
Speaker:our leading electric bus manufacturer filing for bankruptcy the previous
Speaker:year, citing the costs and logistics of making small orders from many transit
Speaker:districts as a factor in its bankruptcy.
Speaker:And just prior to that, in June of last year, NovaBus announced
Speaker:that it would leave the U.S.
Speaker:market by 2025 and focus on its Canadian facilities.
Speaker:Do you realize that at least 10 bus manufacturers have left the U.S.
Speaker:market since 2003?
Speaker:And now we have these four remaining, but Proterra having been purchased by Phoenix
Speaker:Motor Cars, trying to bring that back.
Speaker:Volvo Group bought its battery businesses, and Nova on the way out.
Speaker:Two primary large manufacturers left, with Gillick and New Flyer.
Speaker:And I wanted to find out what was going on.
Speaker:I mean, you, you know what's happening.
Speaker:You've seen what's happening in the industry.
Speaker:People I've talked to over and over on this podcast tell me, that the, Buy
Speaker:America requirements, where we can't buy buses from overseas, although some
Speaker:agencies have now requested a Buy America waiver of FTA, they have yet to hear from
Speaker:that, but there's been issues continually, plaguing this industry, and so much so
Speaker:that the White House held a forum in February of this year to kind of pull
Speaker:everybody together, I think 25 CEOs of transit agencies went there, I talked to
Speaker:a number of them afterwards who filled me in on what happened, and then APTA
Speaker:came out with some, recommendations.
Speaker:They had a bus manufacturing task force.
Speaker:Very serious business.
Speaker:I wanted to find out more about where we're at right now in the summer of 2024.
Speaker:And who better to talk to than the former FTA administrator, Sherry Little, who now
Speaker:helps lead up Cardinal Infrastructure.
Speaker:She brought with her, representatives of America's largest bus manufacturer, New
Speaker:Flyer, Jennifer McNeil, Vice President of Public Sector Sales and Marketing,
Speaker:and Stephanie Laubenstein, Director of Sales and Business Development, to tell
Speaker:us what is going on in the industry, what are they doing to solve it, what
Speaker:can the public sector do to make partners with these bus manufacturers to make
Speaker:sure that they stay stable and relevant and alive to provide buses for us.
Speaker:And what's the future look like?
Speaker:This is going to be a great podcast for those of you in the
Speaker:public transportation industry.
Speaker:I encourage you to stay tuned for this great interview Let's listen.
Speaker:Great to have with us, uh, great guest today to talk about the
Speaker:health of the OEM industry.
Speaker:the bus industry, you know, one of the biggest parts of the bus
Speaker:industry is actually the bus.
Speaker:And so we need to have good, healthy bus manufacturers and excited to have with us.
Speaker:Three of the best people we could talk to about it, and that is my good friend
Speaker:Sherry Little, former FTA Administrator, and Jennifer McNeil and Stephanie
Speaker:Laubenstein, from New Flyer, North America's largest bus manufacturer.
Speaker:Thank you all for being with us today.
Speaker:Happy to be here.
Speaker:Yeah.
Speaker:Thanks for having us.
Speaker:Sherry and I, have been talking actually together, because we worked together,
Speaker:somewhat on the side with another group that we're involved in about the health
Speaker:of the bus manufacturing industry.
Speaker:And as a former FTA administrator, and now Sherry, in your role as managing
Speaker:partner of Cardinal Infrastructure in Washington, DC, you are on top of this.
Speaker:maybe give us a little bit of, what's happening right now as we
Speaker:talk August, September of 2024.
Speaker:And give us a little historical precedent.
Speaker:Happy to do that, and thank you for having us on, Paul.
Speaker:We're glad to see you and spend some time with you.
Speaker:The reason why this issue has been so pivotal in our industry is that
Speaker:with the passage of the IIJA, there's unprecedented historic funding
Speaker:for buses, bus and there's a real goal in the Biden Administration
Speaker:to focus on climate change issues.
Speaker:With electric buses and buses generally getting people out of
Speaker:single occupancy vehicles is a really.
Speaker:critical cornerstone of the Biden infrastructure agenda.
Speaker:But it is worth talking about that a critical feature of actually
Speaker:meeting that goal is actually the delivery of the vehicles.
Speaker:So New Flyer was really the canary in the coal mine in raising some OEM health
Speaker:issues before the Biden administration and to our industry generally.
Speaker:And Stephanie and Jennifer are going to talk about what that looked like,
Speaker:but the meaningful part of this is that we were able to, because of advocacy
Speaker:issues with the White House, with FTA, and with APTA, we're able to focus
Speaker:on what the critical impediments were to delivering clean, green buses.
Speaker:And what the Administration could do to help deliver those buses in
Speaker:a meaningful way where there was enough healthy competition in the
Speaker:industry that we could, help the President deliver on that promise.
Speaker:So as a result of the creation of an APTA task force, as well as engagement
Speaker:with the White House Infrastructure Office, And especially with FTA,
Speaker:we had some meaningful reforms that were put in place that culminated in
Speaker:what we call in the industry a dear colleague letter and a report that
Speaker:focused on the health of the industry and looked at some specific issues
Speaker:which had the potential for upending the delivery of this really important
Speaker:promise for the Biden Administration.
Speaker:It took 18 months or more, there was a lot of back and forth between the
Speaker:industry players and the OEMs themselves, but I think we've had some successes
Speaker:on this front, maybe Stephanie can speak to this, it's that New Flyer
Speaker:and sounding an early alarm looked at advocacy to figure out what the specific
Speaker:provisions were in federal law that would help ease the pain for OEMs overall.
Speaker:And I think that's worth talking about because in my advocacy career, this was
Speaker:pretty unusual to get the attention of the White House where they were focused
Speaker:on it in a meaningful way when they passed this historic piece of legislation
Speaker:that has Billions of dollars associated with it, and then they responded in real
Speaker:time to try to address these issues, which is what's so meaningful in our
Speaker:industry, maybe Steph or Jen can talk about what that looked like and how the
Speaker:culmination of that effort resulted in something that has been really meaningful
Speaker:in the notice of funding availability that came out and how the manufacturers
Speaker:We're beneficiaries of payment terms issues, customization term issues.
Speaker:Okay, Stephanie, anything on that?
Speaker:The process was really interesting.
Speaker:we, we definitely started with conversations around what is
Speaker:included in legislation and where are we seeing hurdles?
Speaker:When we need cash moved up front, what are the issues that the agencies are running
Speaker:into and how can we help with that?
Speaker:And what we determined was that there wasn't a lot of clarity around
Speaker:what could or could not be done.
Speaker:And so, one of the first places we started was with the FTA and having
Speaker:conversations around what could occur.
Speaker:and helping to get some guidance from there.
Speaker:we also went into the White House on a couple occasions actually and
Speaker:had discussions around our supply chain, the state of our business.
Speaker:And, and what was happening in order to bring a little bit of attention to those
Speaker:items, because we could really feel the, the pressure occurring in our business.
Speaker:We also, of course, went to the hill and did, did visits with different
Speaker:members to talk about the issues.
Speaker:And one of the things that, that really came out that were still working
Speaker:our, through our way through right now was, that any type of advanced
Speaker:payment required, security, equal to the amount of the advanced payment.
Speaker:And so what we did is we wrote some legislation in the bill around to help
Speaker:actually offset that and take that away.
Speaker:And instead of making it mandatory that there may be a bond or there
Speaker:may not be a bond, we just tried to take away the musts, right?
Speaker:And so that, that was one of our goals.
Speaker:And so we're currently working through a bill right now with, both with Senate
Speaker:Banking and through the House T& I groups.
Speaker:that basically says, you may have a bond, but it's not required.
Speaker:That, you, you know, basically an agency, when they procure, they take
Speaker:a look at the responsibility and responsiveness as a bidder, and they
Speaker:can make some decisions around it.
Speaker:And so that you can do an advance payment without that security
Speaker:option, if you deem it necessary, or okay by, by your standards.
Speaker:and that you don't need an FTA concurrence in order to do that so removing some of
Speaker:the administrative pieces, which should help with some of the hurdles that the
Speaker:agencies are having and allow them to actually realize larger discounts because
Speaker:bonds cost money, financing costs money.
Speaker:And so if we can take away some of these pieces we can actually lower the price
Speaker:of buses right when we're selling them.
Speaker:And so, so we have that working kind of through one stream.
Speaker:And then, of course, through the other stream, we did all the knowledge and
Speaker:education around, and, information gathering with the FTA around price
Speaker:adjustments, payment terms, contract terms, you know, we worked on that APTA
Speaker:task force, that they put together, we visited the White House, and we tried
Speaker:to make sure that there was really clear definition around those items.
Speaker:And once we had that clear definition, we were actually really pleased and
Speaker:surprised because when the loan grants came out, the Notice of Funding Award for
Speaker:the Low and No Emission, it had priorities noted in it around advanced payments,
Speaker:progress payments, customization, procurement methods to reduce price
Speaker:or, reduce excessive customization.
Speaker:And so you could really hear and see that the industry wanted to grasp these items.
Speaker:That, that are really meaningful to our business.
Speaker:And so that, that's a lot of the work we did.
Speaker:Jen, did you want to have anything that you added to that,
Speaker:please?
Speaker:I think you covered most of it.
Speaker:I think that the, the FTA has been extremely helpful, not only in clarifying
Speaker:what's permissible, which is what the Dear Colleague letter, but, but
Speaker:really encouraging it through the, the Lo No and Bus and Bus Facilities
Speaker:Program, the Competitive Grant Awards.
Speaker:and, We're really hopeful that it is the catalyst that will actually
Speaker:change many of the base contracting terms and conditions that come
Speaker:out in procurements going forward.
Speaker:So we're hoping to see this lovely transition to sort of healthier
Speaker:contracts in general for the industry.
Speaker:Thank you for that, setup.
Speaker:I know that the meeting that was held in the White House in February was attended
Speaker:by, at least 25, I think, CEOs, industry CEOs, and a number of them have shared
Speaker:with me, their thoughts on that and how important they felt like that meeting was.
Speaker:Jennifer, tell us about, New Flyer and the industry and kind of the general
Speaker:perspective of where you are now and, and where the industry is now.
Speaker:So maybe before I do that, I'll preface this, you know, the past four
Speaker:years has been extremely difficult for everyone, but the North American
Speaker:Transit bus manufacturers have had just an extraordinary set of
Speaker:circumstances leading up to today.
Speaker:and, you know, to preface my comments, we kind of need to remember that
Speaker:bus manufacturing in North America is an engineer to order business,
Speaker:meaning you can spend 12 to 18 months in public procurement.
Speaker:You can cost, bid the contract, six months of engineering the vehicle, then you
Speaker:freeze a bill of material, you go and you buy all these parts, and then you build.
Speaker:So that whole process can take three years.
Speaker:And if we think about where we were three years ago, you know, there's
Speaker:been just a lot of turmoil, in our industry over that period of time.
Speaker:So, you know, the challenges that bus manufacturers have seen, could actually
Speaker:have started with a procurement that, that, The pandemic began in 2021, or
Speaker:right in the middle of the pandemic.
Speaker:So over the past four years, there's three things that have occurred in
Speaker:the time frame that had really serious consequences for bus manufacturers.
Speaker:The first thing was reduced manufacturing run rates, and at the beginning of
Speaker:the pandemic, there were a lot of facility shutdowns, that sort of thing.
Speaker:And then when business started moving again, you know, we actually
Speaker:found that many transit agencies had frozen their procurements.
Speaker:basically kind of preserving their capital budgets and that resulted in
Speaker:a little bit of a, starvation, let's just say, of the pipeline, that was
Speaker:keeping bus manufacturing lines running.
Speaker:And then once the IAJ funds started to flow, that actually picked up again.
Speaker:And the problem shifted from not being, related to enough, bus contracts, and it
Speaker:actually shifted over to supply chain.
Speaker:So, you know, the bus manufacturers and all of the automotive supply
Speaker:chain had used up the inventory, sitting in, in the supply chain, and
Speaker:we started to see supply shortages.
Speaker:And, and as a result, all the manufacturing run rates, The second
Speaker:thing that we saw, in 2021 and 2022 was unprecedented rapid cost
Speaker:inflation that fell kind of right inside that contracting time frame.
Speaker:So things that you had priced for, you know, a regular level of, of cost
Speaker:inflation where all of a sudden these contracts were immediately underwater and
Speaker:manufacturers were basically taking losses on every single contract in their backlog.
Speaker:And then the third thing we saw was the actual supply disruption.
Speaker:So, we were getting at, you know, at the height of it in 2022, you know,
Speaker:no, no more than two weeks of, notice between a decommit from a major supplier
Speaker:and it actually hitting the, the line.
Speaker:And because these are customized engineered to order vehicles, basically
Speaker:we had a number of different, shutdowns and dropped line entries, which
Speaker:was, which was pretty traumatic.
Speaker:So, you know, all of those things combined, it was kind of this perfect
Speaker:storm of, sort of terrible risks that all came true at the same time, really
Speaker:crippled the bus manufacturing industry.
Speaker:At the worst of the, reduced run rates, you know, we saw almost every
Speaker:manufacturer hitting something like 55 or 60 percent of their capacity.
Speaker:And things are starting to recover.
Speaker:So, you know, that was kind of the, the 2022, mid 2022 timeframe.
Speaker:Things are coming back.
Speaker:we are seeing a very healthy level of active procurements.
Speaker:in fact, quite frankly, the, the market is as high as we've
Speaker:ever seen it, particularly with zero emission, contracts.
Speaker:We have a strong order book and, and backlog.
Speaker:The supply chain is improving.
Speaker:I think we're seeing less pandemic related disruptions and more that has
Speaker:more disruptions that are kind of one of instances related to workforce and labor,
Speaker:as opposed to kind of true shortages.
Speaker:So we're on our way back.
Speaker:You know, we were really pleased with our second quarter results.
Speaker:It was kind of the first time since, you know, the pandemic.
Speaker:at the beginning of the pandemic that we actually saw positive earnings.
Speaker:So, you know, we're starting to recover, but it has been a really,
Speaker:really, long rough haul for all of the transit bus manufacturers.
Speaker:People that aren't involved kind of in the, in the give and take of the bus,
Speaker:of the OEM industry, they are maybe aware that, oh, well, you know, the,
Speaker:Congress and the Biden administration released billions of dollars for buses.
Speaker:Why have we gone from five manufacturers down to two?
Speaker:Or two and a half, whatever.
Speaker:And, uh, so I think you've helped kind of explain that a little bit more, that there
Speaker:were a lot of other competing pressures.
Speaker:Stephanie, what do you have to add to that and, and, maybe some
Speaker:specifics about what's happening now?
Speaker:we've really seen the industry come together, all the different stakeholders
Speaker:from the government, the transit agencies, to the transit vehicle manufacturers, the
Speaker:industry associations, come together, the suppliers, and really think about what can
Speaker:we do different and what needs to change in order to keep stakeholder healthy
Speaker:and in order to be able to actually spend the funding that's available and
Speaker:see through with those commitments.
Speaker:And so if you take a look at the task force recommendations, the FTA Dear
Speaker:Colleague letter and the conversations that occurred at the White House, what you
Speaker:would see is a couple trends occurring.
Speaker:You would see conversations around payment terms.
Speaker:And so if we start there, the reason for that is.
Speaker:As Jen noted, these are engineered to order buses.
Speaker:They're custom, they're specific.
Speaker:The current payment terms in the industry are are that buses are paid
Speaker:for 100 percent at the time they are delivered, accepted, and put into
Speaker:revenue service by a transit agency.
Speaker:So, you could start your building process, so you could get your purchase order,
Speaker:start your engineering, start ordering your parts, raising that bill of material.
Speaker:You could order every piece, pay for it, pay your suppliers.
Speaker:And then deliver the bus, and that could take 50 weeks, 60 weeks,
Speaker:depending on the size of the order, sometimes even longer, and then you
Speaker:would get paid at the very end of that.
Speaker:If you can imagine with today's interest rates, the cost of financing
Speaker:that is extremely high for businesses.
Speaker:And the price of a bus has increased due to inflation, but also because
Speaker:of the zero emission transition.
Speaker:We're now looking at a significant piece of our production line being
Speaker:zero emission, which means it's either going to be a trolley, a fuel
Speaker:cell, or a battery electric bus.
Speaker:And the price of the components that go in there are quite a bit higher.
Speaker:And so, with the engineered order and the pricing, it becomes really
Speaker:important to OEMs to move the cash forward so that it matches when we're
Speaker:actually outlaying cash to suppliers.
Speaker:And so we've really had a big focus on that.
Speaker:What can we do to move payment forward and make working capital
Speaker:move, or make working capital equal to when you see the cash outlay?
Speaker:The other thing we've been looking at is contract terms.
Speaker:What does that look like in today's environment, and how do we appropriately
Speaker:share in risk with transit agencies rather than taking it all on as an OEM?
Speaker:We've seen things like requests for 12 year warranties.
Speaker:With the transition to zero emission.
Speaker:So please provide a 12 year warranty for my battery and propulsion system.
Speaker:When in the past, an extended warranty on those types of components
Speaker:in an internal combustion engine or a traditional propulsion system
Speaker:would be a five year coverage.
Speaker:And so the issue becomes when you have a 12 year coverage, The OEMs,
Speaker:we're integrators of components.
Speaker:We don't own the intellectual property.
Speaker:We don't always manage all the, the warranty claims or have the,
Speaker:visibility to exactly what's occurring.
Speaker:we don't manufacture the part.
Speaker:and so it becomes really, really important that, The warranty term is
Speaker:reflective of what a supplier can offer.
Speaker:Most suppliers won't offer more than a five to six year warranty.
Speaker:So if a 12 year is requested, you're actually asking the OEM to take that
Speaker:risk on themselves and basically self insure something that they
Speaker:don't have the same amount of control over as their base manufacturing.
Speaker:So we've also seen the industry do a lot of work on, on that type
Speaker:of, contract term to try to make more of a risk share occurred.
Speaker:that's very helpful.
Speaker:Thank you, Stephanie.
Speaker:At the beginning of this conversation, Sherry is mentioning that the FTA issued a
Speaker:Dear Colleague letter, and they, basically encouraged the industry to change some of
Speaker:those terms to make them more acceptable.
Speaker:has that happened?
Speaker:Are we seeing that actually occur?
Speaker:Where people are making progress payments, where they are allowing
Speaker:for price increases or decreases like the APTA task force recommended?
Speaker:are transit agencies now, banding together, so to speak, and not making
Speaker:so many specializations so that you don't have to have 90 different
Speaker:types of windows in your warehouse.
Speaker:who wants to talk to that one?
Speaker:Jennifer or Steph?
Speaker:I'll start and then I'll pass back to Jennifer for the
Speaker:engineering portion probably.
Speaker:So, definitely the industry has gotten together and had these conversations.
Speaker:So, APTA has been working on the white book specification, they've been really
Speaker:focusing on the commercial piece, they've had a working group go through that, we've
Speaker:come up with a set of recommendations.
Speaker:That are definitely going through the commenting process right away, and,
Speaker:and we'll be looking for the final vote hopefully before the end of the year.
Speaker:And that of course was made up of both transit agencies, OEMs, suppliers, and
Speaker:was a really collaborative conversation to try and just get to a, a better
Speaker:place than where the white book started and, and share in some of the
Speaker:risk and adopt these recommendations.
Speaker:When it comes to the transit agencies, for progress payments, we are definitely
Speaker:starting to see an adoption of progress payments, moving, let's say, 75 percent
Speaker:of the bus price up to when you line enter, or, install an engine, right?
Speaker:Payable net 30 days, making sure you have the adequate security through
Speaker:the bus being, you know, near finished before any payments are moved.
Speaker:Definitely seeing that start to adopt.
Speaker:The advanced payments.
Speaker:where you're seeing sort of a deposit at the time of notice
Speaker:to proceed or purchase order.
Speaker:We're seeing agencies try.
Speaker:it's something new for, not that they've never done it because it's
Speaker:very common in construction or rail car, but for bus it's new.
Speaker:And so we're seeing a lot of work be done to try and adopt those and also
Speaker:work around, you know, the FTA requires concurrence on an advance payment.
Speaker:How do you go get that concurrence and how do you do it quick enough
Speaker:that we can offer a discount, for the time value of money?
Speaker:And so I think there's a learning curve, but that we're seeing the intent be there.
Speaker:For the price changes, we have worked really hard to get through our backlog,
Speaker:of, of buses that were priced at a time that didn't match, uh, the
Speaker:inflation to when they were built.
Speaker:We definitely have a couple more that we need to work through,
Speaker:and we're seeing mixed results.
Speaker:We always try to make sure that we provide auditable documentation,
Speaker:that we can really back up the claims that we're making.
Speaker:And in some cases, we are seeing some equitable adjustments, and in other
Speaker:cases, there just might not be the, the budget or ability to do that.
Speaker:and then in terms of the engineering piece, if it's okay, Jen I'm going to
Speaker:pass on to you in terms, because you've sat on some of the calls in the industry
Speaker:around best practices for customization.
Speaker:we definitely, um, hear that, customization is, is definitely a hot
Speaker:topic, uh, in the industry right now.
Speaker:And really there's a lot of curiosity around how much customization
Speaker:plays into the price of a vehicle.
Speaker:so we've been asked that question quite a few times, but interestingly, because
Speaker:there is no such thing as a standardized bus in the North American transit bus
Speaker:world, it's hard to answer that question.
Speaker:but what we, we have done is we've actually taken the time, to think
Speaker:through, Why custom engineering occurs on the contracts that we have,
Speaker:and how we might provide different guidance to agencies on, on how to
Speaker:make their bus more standardized.
Speaker:when we look at it, we think customizations are, are driven
Speaker:by a few different things.
Speaker:The first one that actually has a big impact on customization,
Speaker:are seating choices and layouts, including ADA provisions.
Speaker:And you wouldn't think that, you know, seats would be a huge customization.
Speaker:And the seat itself might not be.
Speaker:But every change in the seating customization creates a custom structure.
Speaker:Custom tapping plates, custom floor heaters, and oddly, all of the
Speaker:electrical harnesses are run through the seats and the stanchions, and
Speaker:so you end up with a lot of cascades related to seating choices and layouts.
Speaker:The second thing that drives a lot of customization are the electronics on the
Speaker:vehicle, and while, you know, agencies are actually typically trying to standardize
Speaker:to their investment for their fleet by making sure that their fleet has the
Speaker:same electronics on board, to a bus manufacturer it ends up being custom,
Speaker:and so there, there really is kind of a bit of a balance there That is required.
Speaker:And then the third thing are, is new major components that the agency wishes
Speaker:to adopt, that maybe haven't been used in that vehicle design previously,
Speaker:like doors or HVAC systems or alternate power plant components, and usually
Speaker:those requests are desired to improve an aspect of performance, maintenance,
Speaker:or reliability, and, and they do require a tremendous amount of work
Speaker:to redesign the vehicles, retest, and then set up the aftermarket supply for.
Speaker:So when we, we look at all three of those things there, there are a few
Speaker:things we can do to kind of create fewer sort of sets of choices, like
Speaker:perhaps setting out, you know, a defined number of layouts, rather than
Speaker:customizing it for each agency, but, you know, we really don't want to stifle
Speaker:innovation either, so I think there's probably a healthy balance of, of
Speaker:customization that can occur, in there.
Speaker:What we actually are advocating hard for is reducing, variation
Speaker:as opposed to customization.
Speaker:So things like having 90 different window sets or.
Speaker:52 different shades of interior white panels, , when you think
Speaker:about that, you end up having like a lot of small batch manufacturing.
Speaker:And right now when, bus manufacturers are struggling with, supply disruption
Speaker:and inefficiencies, any place where we can actually limit the amount
Speaker:of inefficiency due to having to, you know, do a small run of five.
Speaker:Purple modesty panel sets or you know that sort of thing.
Speaker:Anytime we can we can reduce that I think it it actually will really go a long way
Speaker:to helping out the bus manufacturers.
Speaker:So while I can't give you a total dollar value because there really
Speaker:isn't a standardized bus what we can do and have done actually is we've
Speaker:been able to to articulate to our customers what areas would be really
Speaker:helpful to kind of reduce the number of choices that we're working from.
Speaker:couple more questions before we go.
Speaker:One is, we've touched on it, but I want to dive into it, unpack it a little bit,
Speaker:because there's such a push now to go to alternate fuels from clean diesel to
Speaker:battery electric or hydrogen or even CNG, are you able to keep up with all of that?
Speaker:And, and, uh, do you have any percentages on where we're at now
Speaker:in the industry, what people are looking for, anything like that?
Speaker:so I'll, maybe I'll start with, NFI and then I can talk a
Speaker:little bit about the industry.
Speaker:So, for, for New Flyer, all of our production lines are, capable of, both
Speaker:zero emission and internal combustion propulsions, and we do that on purpose
Speaker:because really, More often than not, the universe does not deliver you exactly what
Speaker:you want to build, so you actually need a lot of flexibility in your manufacturing
Speaker:lines to make sure that you can level load all of the different, facilities.
Speaker:Right now, we are capable of battery electric in all of our facilities, and
Speaker:we're working to get hydrogen fuel cell electric capable over the next couple of
Speaker:years in all of our facilities as well.
Speaker:so, you know, we were actually, a little bit Agnostic to what the mix
Speaker:happens to be in in any given facility.
Speaker:When we look at where we think, our deliveries will be, I think probably
Speaker:by 2025, we are expecting that our proportion will be roughly 40 percent
Speaker:zero emission across all of the NFI group, for zero emission versus
Speaker:internal combustion engine, and, and we think it'll come to Parity and 2027.
Speaker:So we'll start to see that tipping point where we get past 50%.
Speaker:When we look at the actual industry itself, we track what we call, we have a
Speaker:five year bid universe, and so basically, whenever a transit agency tells us
Speaker:what they're planning to purchase, and whenever they release a procurement,
Speaker:we record all of that, and, and we take a look at, you know, what that
Speaker:proportion is, and our five year forward looking, market, this bid universe,
Speaker:is actually more than 50 percent zero emissions, so we have, we are seeing that
Speaker:shift in, in the procurements, occur.
Speaker:And, you know, with all of that data, we think it'll go, past 50 percent by 2027.
Speaker:And then it will keep increasing.
Speaker:you know, by 2030, we think the bulk of all of the manufacturing in, in
Speaker:North America will be zero emission.
Speaker:It'll be a very, very high percentage of it.
Speaker:One of the things that, that has been really helpful, just in terms of,
Speaker:you know, not only the, the amount of investment that is, is, being
Speaker:put forth through the IJ and zero emission vehicles, but also some of the
Speaker:mandates around, asset planning, zero emission transition plans, that sort
Speaker:of thing, with the, the FTA, is that it is, It is actually incentivizing
Speaker:agencies to be very intentional about their fleet replacement plans.
Speaker:So they are thinking through what their last internal combustion engine
Speaker:procurements might look like, what their infrastructure investment needs
Speaker:to be, and then what their zero emission vehicle purchases need to look like.
Speaker:And because they are being very intentional, they're actually sharing
Speaker:with us some very meaningful information that allows us to plan our supply chain
Speaker:to be, a little bit broader and a little bit more resilient, going forward.
Speaker:what we have done on the zero emission side of things, and as I mentioned,
Speaker:you know, we do have our predictions of what our production will look like, but
Speaker:because we actually have capability in all of our factories for all different
Speaker:types of propulsion, we're fairly agnostic to that from a manufacturing
Speaker:perspective, but the supply base actually needs to be strengthened,
Speaker:the zero emission supply base.
Speaker:So what we have done is, we have actually brought on more zero emission component
Speaker:suppliers, across the NFI group to, to actually, help handle that future.
Speaker:And so we're able to get things like dual sourcing of batteries, where you
Speaker:get a more resilient supply chain.
Speaker:And, and we're looking at all the different components that make
Speaker:up our zero emission vehicles and making sure that not only are, are.
Speaker:So it's not just making the initial suppliers healthy, but that we're
Speaker:bringing more suppliers that can supply similar components on so that
Speaker:we can grow at that rate as well.
Speaker:So I'm actually pretty hopeful.
Speaker:I think that, I think that we will all be capable of transitioning as
Speaker:fast as the industry needs us to.
Speaker:I do believe that the pacing item in the zero emission transition is actually
Speaker:going to be the charging infrastructure.
Speaker:That is going to be, that is going to pace the vehicle deliveries at this point.
Speaker:That makes sense.
Speaker:I was telling you earlier in the green room that I was just talking with
Speaker:Eulois Cleckley down in Miami Dade about building, you know, really America's
Speaker:biggest garage specifically made for battery electric buses and seems like
Speaker:we're a little bit behind on that, that the infrastructure, the charging
Speaker:infrastructure and the facilities need to be ramped up if this is where we're going.
Speaker:Stephanie, any thoughts
Speaker:Well, I mean, the infrastructure is a really interesting piece, right?
Speaker:And I have the opportunity to actually co lead our infrastructure
Speaker:solutions team at New Flyer, and participate in these projects.
Speaker:And we, you know, we do know that there has been just a record level
Speaker:of funding, and that there's been some really great work done in
Speaker:terms of getting chargers out.
Speaker:into the industry, but I do agree that it will be the gating factor, and so
Speaker:I think it's really important that we, we work with agencies, we try to figure
Speaker:out what that timing looks, looks like, what temporary solutions we have, right?
Speaker:Can you take your initial fleet and find ways to temporarily charge or
Speaker:temporarily, fuel a hydrogen fuel cell bus while you are working on
Speaker:integrating into your fleet plans?
Speaker:So I think, again, it's all about that creativity and collaboration between
Speaker:all the different stakeholders on how to deliver upon those promises and
Speaker:take down those hurdles one by one.
Speaker:let's look into the future.
Speaker:You've kind of looked into it a little bit on, on one type of thing, but.
Speaker:The health of the industry going forward.
Speaker:I know there's a lot of concern about, you know, it's funny.
Speaker:I was just in Vienna, Austria and talked to folks there and they said,
Speaker:we're having very similar issues here.
Speaker:long waits of vehicles, less manufacturers.
Speaker:and so it doesn't seem like it's restricted just to North America that
Speaker:we've had some challenges in the industry.
Speaker:I think in, the recent past, so the last 18 months, we've seen a number
Speaker:of bus manufacturers either choose to wind down operations, enter bankruptcy
Speaker:protection , or choose not to be part of the Buy America compliant industry.
Speaker:And that has reduced the capacity of the Buy America compliant
Speaker:bus manufacturing for sure.
Speaker:I think that there is a desire for all bus manufacturers to actually increase their,
Speaker:their run rates for the existing ones.
Speaker:And that is going to be very much metered by the supply chain.
Speaker:So, as the supply chain comes back and actually is, is able to sustain higher run
Speaker:rates, then, then the bus manufacturers will increase their capacities as well.
Speaker:Right now, I think we are sitting at approximately 85 percent
Speaker:of pre pandemic run rates.
Speaker:We've got plans to increase back to, to those levels as do
Speaker:others, and it's really just being metered by, by supply performance.
Speaker:At this point in time, but make no mistake, labor is a very second, close
Speaker:second in terms of, of the, the capacity.
Speaker:We do think that there will be new entrants, and what we think is actually
Speaker:really important is that we've got healthy fundamentals to the industry in terms of,
Speaker:contracting terms, risk sharing, all of those things because, really if you want
Speaker:to have more competition and more bus manufacturing in the space, you've got
Speaker:to have some, just some basic economic healthy fundamentals in there as well.
Speaker:So, we do think it'll come, it's not coming fast enough for any of us.
Speaker:We'd all love it to, to recover faster, but, but we do think we'll get there
Speaker:Stephanie, any final words from you?
Speaker:Yeah, definitely.
Speaker:I would say, overall, we're very hopeful.
Speaker:We see all the industry stakeholders coming together and working on
Speaker:solutions, and so, you know, we start somewhere, and we say, hey,
Speaker:this is a problem, and we think this might work, and it just develops.
Speaker:And, and we're seeing people come to the table with really
Speaker:creative ways to get things done.
Speaker:And I think we're at this point where we're truly modernizing how we procure,
Speaker:what we buy, how we look at this industry.
Speaker:And we're saying, okay, 20 years ago, we bought $300,000 diesel buses.
Speaker:Today, we're pursuing zero emission transition
Speaker:infrastructure that goes with it.
Speaker:Some of the really interesting technology out there around telematics and
Speaker:monitoring, and we're really thinking about as an industry, how do we learn
Speaker:from these moments, and how do we modernize what we're doing so that we
Speaker:can actually make our way into the future slightly differently, considering the
Speaker:health of all the parties involved.
Speaker:And I just think it's, it's a really wonderful opportunity,
Speaker:that, That we all get to learn together and work on this together.
Speaker:And I'm nothing but amazed by the contributions of all the different
Speaker:stakeholders in the industry as we work our way through these problems
Speaker:Thank you, Jennifer, Stephanie, and Sherry for sharing with us the health
Speaker:of the industry, where we've been at over the last 18 months, and where it
Speaker:looks like we're going in the future.
Speaker:We wish you the very best for not only your company but for our
Speaker:industry and the OEM industry as a whole in our transit industry.
Speaker:Sherry, thank you for helping me put this panel together today.
Speaker:Happy to do it.
Speaker:Thank you for listening to this week's episode of Transit unplugged.
Speaker:Hi, I'm Tris Hussey editor of the podcast.
Speaker:And I'd like to thank our guests, Sherry Little, Jennifer McNeill, and
Speaker:Stephanie Laubenstein for their time and insights on this really essential
Speaker:and important issue affecting all of us.
Speaker:Now coming up next week on the show we had back across the pond to London.
Speaker:We are how Transport for London's Phillip Gearhart and the bus
Speaker:operations directorate works with their eight operator partners to
Speaker:optimize the over 650 bus routes.
Speaker:And 19,000 bus stops across London.
Speaker:Transit Unplugged is brought to you by Modaxo.
Speaker:At Modaxo, we're passionate about moving the world's people, and at
Speaker:Transit Unplugged, we're passionate about telling those stories.
Speaker:So until next week, ride safe and ride happy.